01 / Print
Print quality
Attention to approved artwork, registration, colour consistency, fine text and visual defects.
Quality and testing
Consistency has to survive beyond the first approved sample.
Quality attention across print, lamination, conversion and finished packaging supports repeatable specifications and dependable production.
Quality approach
Checks aligned to each stage of manufacture.
Material, process and finished-pack variables are reviewed against the approved specification.
02 / Laminate
Bond and construction
Review of lamination quality, material combination and bond-strength considerations.
03 / Seal
Seal integrity
Focus on seal behaviour, leakage control and finished pouch performance for the application.
04 / Material
Film and GSM
Checks relating to material weight, structure and agreed production specifications.
05 / Convert
Finished packaging
Inspection of converted format, dimensions, construction and overall finished-pack quality.
06 / Repeat
Production consistency
Controlled attention across repeat runs against the approved requirement and production plan.
Testing facilities
Practical checks across materials and finished packs.
In-house equipment supports incoming-material, in-process and finished-pack evaluation.
Hot-air oven
Supports controlled heat-related testing requirements.
Seal and bond strength testing
Evaluation relating to laminate bond and pouch-seal performance.
Coefficient of friction testing
Static friction and coefficient-of-friction checks relevant to material handling.
Dart impact testing
Assessment relating to film resistance under a defined impact condition.
Leakage testing
Checks focused on containment and finished-pouch integrity.
Compression and air-pressure testing
Evaluation of finished packaging under controlled pressure conditions.
GSM cutter
Preparation and measurement support for material GSM checks.
Precision weighing scale
Accurate weight measurement supporting material and quality checks.
From approval to repeat run
How approved specifications guide production.
The final inspection plan and acceptance criteria are defined by the agreed product and commercial specification.
Agree requirements
Align structure, dimensions, artwork, performance needs and commercial criteria.
Set production controls
Translate the approved requirement into production and inspection references.
Inspect critical stages
Apply relevant material, process and finished-pack checks during production.
Maintain consistency
Use approved information to support repeat commercial production.
Certifications and audit recognition
Verified systems and packaging standards.
The current certificates below define the applicable management systems, manufacturing scope and validity periods for the Vapi facility.
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Quality management system
ISO 9001:2015
Manufacture of printed laminated rolls and pouches.
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Environmental management system
ISO 14001:2015
Manufacture of printed laminated rolls and pouches.
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Packaging materials audit recognition
BRCGS Issue 7 / Grade B
Scope covers solvent-based and solventless lamination and slitting of printed flexible film into laminated packaging roll for food and non-food applications.
The certificate records printing and conversion of laminated printed roll into pouches as outsourced activities.
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